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What I am going to try to attempt to pull off is a Scarab with a slightly modified blade, a compound grind with some other goodies on the blade. The handle is going to be all titanium with lots of machining. It will also feature a very special E-Lock and before I forget: it is going to be a full auto. But I don't want to spoil the excitement so I am not going to say what else I have planned for the knife...

So there will be no goofing off for the next few days

Like for the fixed blade Build-Off this is going to have a lot of photos, probably even more.

The materials, time stamps and some technical drawings


Layout fluid on the materials



Scribing the patterns on the different materials



Ready for cutting



Cutting all the parts on the bandsaw



All the parts are cut out



Blade and handles profiled



Handle materials in the lapping machine



The lapping machine in action!



The parts after the lapping.…. Ooooooh nice and flat



Spotting all the holes on my handles



All holes have been drilled, tapped and reamed



Other side



While the handles were together in the reaming process, I went ahead and profiled the handle to 400 grit and after that I have lapped the flats again by hand


Here I am hand lapping a washer to make sure it is absolutely flat and parallel



I am checking the washers for thickness and consistancy



Writing down all my calculations and figuring out how everything is going to work



Boring out the pocket for the spring and the spacer. I love this machine



Measuring the depth of each cut


Sometimes I scare myself


I am milling a little channel to anchor the auto spring



Here is what it looks like on the inside with the spring and washers in place


Time to start the machining! About 2/3 of the handle is machined away



This is before I do my final cleaning and lapping on the inside of the handle. I want to make sure that all bumps or grooves are removed and it is absolutely flat. This is all done by hand with stones, sand paper and flat blocks



la suite demain

AAARGH, c'est pas gentil ça

arf... le teasing de la mort qui tue!

joli reportage! vivement la suite !
Moonlight serait habillé de cuir en nous fouettant et hurlant "t'aimes ça hein ?" et s'arreterait d'un coup..pour boire une bière sous nos yeux, ce serait pareil: horrible attente, vivement que ca reprenne.

Très intéressant! Mais sans cuir ni fouet pour moi! Joli boulot

Woooww !
Super intéressant. J'ai vu des machine dont je n'imaginais même pas qu'elles puissent être simplement imaginées

allez la suite

Off to a good start. After my therapy I am feeling really strong today

Countersinking the spacer screw holes


Checking to see if the screw is laying below the surface. Everything is looking good here



Boring a pocket for the pivot pin



The pocket is bored in both handle to accept the pivot washer (time stamp)



Laying out the handle materials to be fitted



Cutting the handle materials



Mounting the handle on the mill



Machining the handle square



This is what the handles are going to look like (it will look better once I am done )


The handle materials have been drilled and counterbored for the 4 screws and profiled flush with the frame



Making the pivot pin screw (I took this picture by myself )



Pivot pin screws are made. They are completed and ready for assembly



Now I am making the pivot washers. This is stainless steel Damascus.



The washers are off the lathe; it is time for the milling.

I am machining decorations on the pivot washer



Here it is done

I am going to start machining the slot for the E-Lock mechanism. It is not an easy mechanism to make and it is time consuming.



Half way thru the machining process



The machining is done for the rocker. How do you like the little chamfer around the slot? I have never done that before, looks nice.


Etching the pivot washer



Pivot washers are done

Il me FAUT un Elishewitz

This was last night after a long hard day. I treated myself to a lot of calories



I am finding center on a rotary table with a .0001 indicator


Time stamp


Using my optical comparator to take a look at a tool and measure the curf and depth




The tool mounted on the mill and the rotary table ready to be used

Machining a radius groove around the finger groove



Cleaning out the groove



Polishing the groove on the buffer



The grooves around the finger groove are done



I am machining the next set of grooves


Close up of the second set of grooves



Cleaning the grooves



Polishing on the buffer


The second set of grooves is done



This is my final set of grooves being machined



Cleaning the grooves out



After the polishing



If you noticed I cleaned and polished each set of grooves separately. This was to maintain a crisp definition of the machining. It is a longer process but it is well worth it. In the photo I am doing the final polishing on the edge, the facets, the grooves with several different wheels and compounds.



Here I am lapping the flats with a 1200 grit paper. That will be the final finish for the flat surface.



The final result is a two tone, mirror and satin finish. Something to keep in mind: Each groove is deeper than the one next to it; so there is a sculpted effect on the handle.




The handles took longer than I expected and threw me way behind but the end result was well worth it.

Je sais pas pourquoi mais je sent que je ne vais pas aimer...

En tout cas... la vache, il a du matos hein...

Sérieux, j'halucine...et je viens d'aller sur son site..
dites, on est bien sur terre la ?

Today I start working on the blade. I am flattening the blade on a disc grinder




Time stamp


Filing the little notch


Spotting the hole with the pattern



Drilling the pivot hole


Reaming and chamfering the pivot pin hole



The pivot pin hole is finished



First cut on the pantograph for the blood groove



Cutting the notches through the groove



Pantograph work is done


Cleaning out the groove



Laying out the groove and the holes for the auto spring



Drilling the tab holes where the spring will be anchored



Getting ready to bore the groove for the spring on the lathe



Boring


Checking the depth of the groove



Blind groove completed



Locating the blade in the closed position



Scribing the location of the rocker bar



Blade with the scribbed rocker

oufti a écrit:Je sais pas pourquoi mais je sent que je ne vais pas aimer...

En tout cas... la vache, il a du matos hein...

Je n'aime pas 99% de ce qu'il fait mais entre les surins, les montres et les stylos, il sait se servir de ses mains le monsieur. Impressionnant.

Alors heu... juste pour faire une mise au point... oui c'est du Elishewitz, donc c'est du lourd, du chargé, on aime ou pas.
C'est pas le but de ce thread de montrer un couteau et de donner son avis dessus à tour de bras, sinon je l'aurais pas placer ici.
Je montre juste le processus de fabrication nécessaire pour un truc pareil. C'est tout.

Alors le résultat final, je peux déjà le montrer de suite pour faire vomir certains et baver d'autres, comme ça ça sera fait :